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From idea to product: what happens before a factory can build your device

You have an idea for a device. Maybe a sketch, maybe a board that works on your desk, maybe just a problem you have lived with for years. What you do not have yet is a product a factory can quote.

This page explains what happens in between, in the order it happens, with the times and costs I work to. I am Eugenio Cruz Cornejo, an industrial designer for electronic products, with ten years of product design plus a master's in project management and an MBA.

By Eugenio Cruz Cornejo · Updated 15 October 2026

Why can't I send my idea straight to a factory?

Because a factory quotes drawings and 3D files, not ideas.

Before anyone can give you a price, someone has to decide the shape, the materials, how the parts fit together, where the buttons and connectors go, and how it all gets assembled. If those decisions are left to the factory, they make them for their own convenience, and you find out what they chose when the samples arrive.

What is a product brief and why does it come first?

A product brief is a short written document that settles what the product must do before anyone designs it: who uses it, where, what it has to survive, how many you plan to make, and roughly what it can cost.

It comes first because every later decision traces back to it. On a field sound recorder I worked on, the brief said it had to hang in a tree, take the rain and be found again without disturbing the birds. The shape, the mount and the colour all came from those lines.

A brief takes a few hours. Skipping it is how projects end up redesigned three times.

What are the steps from idea to manufacturable design?

Five steps: a call, a written brief, one design direction, the developed 3D design, and drawings for your manufacturer.

  1. A call. Thirty minutes to understand the idea and the person behind it.
  2. The brief. Written, so we both work from the same page.
  3. One design direction. Not five options to choose from. One direction with the reasoning behind it, and the alternatives I set aside and why.
  4. The developed 3D design. A full 3D model with wall thickness, draft and screw bosses, plus renders you can show investors or customers.
  5. Drawings for your manufacturer. A drawing set with the key dimensions and a spec sheet your manufacturer or engineers can quote from.
Exploded view of the Focus Dock, an electronic product designed by Eugenio Cruz Cornejo, showing how the parts fit together
Focus Dock · exploded view from the developed 3D design

How much does it cost to design an electronic product?

My design work runs in three fixed-price steps: $300 for the brief and concept direction, $750 for the developed 3D design, and $1,500 for the manufacturing-ready design. You can stop after any of them.

StepPriceTime
Brief + concept direction$3007 days
Developed 3D design$75014 days
Manufacturing-ready design$1,50021 days

Prototypes, tooling and production are paid to the manufacturer and are separate. The design is what lets them give you an honest price. Full details are on the packages section.

How long does it take?

About six weeks from the first call to a design a manufacturer can quote, if each step is approved promptly.

The brief and concept direction alone take a week.

Do I need a working circuit board first?

No. Most people who come to me do not have one.

The design and the electronics can develop side by side, as long as the brief records the size and position of what goes inside. If you already have a board, even better: we design around it.

Who does the electronics?

Your electrical engineer, or one you hire.

I design the product around the electronics: the housing, how it opens, how the board is held, where the heat goes, where the buttons and connectors sit. I work directly with your engineer so the two fit first time.

What do I get at the end?

Files you own: the 3D model, drawings with key dimensions, a spec sheet, and renders.

Your manufacturer verifies the files and makes the tooling. You can see what a review looks like in the sample DFM review and the sample time and cost estimate.

How do I start?

Book a free 30-minute call, or send what you have: a sketch, a photo of a prototype, or a paragraph describing the problem.

I will tell you honestly whether I am the right person for it.

◆ Taking projects

Tell me about your idea.

Book thirty minutes. The discovery call is free. You will leave knowing what it takes to turn your idea into a product, what it costs and how long it takes, whether or not you hire me.

Email me instead
No preparation needed. Bring the idea, any sketches or reference products, and whatever you know about the volume you are aiming for.